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1000M / 2000M Milling CNC System

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1000M / 2000M Milling CNC System

1000M / 2000M Milling CNC System

CNC Cutting Controller

Product Overview The 1000M / 2000M is a general-purpose CNC control for milling machines and machining centres, supplied in vertical (1000M) and horizontal (2000M) panel layouts. It is designed for knee mills, drill-mills and surface grinders. Built around a 32-bit high-performance CPU and a large-scale FPGA, the control pairs real-time motion control with hardware interpolation to hold micron-level accuracy at high feed rates. The integrated user-programmable PLC keeps machine logic flexible without external relay banks. Key Functions - 5 feed axes, 4-axis simultaneous interpolation, 2 analogue spindles - 1 ms interpolation cycle with 0.1 µm control resolution - Two -10 V to +10 V analogue outputs supporting dual-spindle control - Linear, exponential and S-curve acceleration/deceleration, selectable per motion type - Multiple resident PLC programmes with run-time selection - PLC ladder monitoring, real-time status display and signal tracing - Statement-format macro programming with parameterised macro calls - Rigid and floating tapping selected by parameter - Rotation, scaling, polar coordinates, fixed cycles and multiple pocket-milling cycles - Alarm history and operation log for maintenance and traceability - Multi-level password protection for equipment management - 36 general-purpose inputs and 36 outputs Technical Specifications Spindle: two 0-10 V analogue outputs for dual-spindle control; encoder line count selectable from 100 to 5000 p/r; spindle-to-encoder ratio (1-255):(1-255); spindle override 50%-120% in eight real-time steps; constant surface speed control; tapping cycle and rigid tapping. PLC: two-level execution at 1.5 µs per basic instruction, up to 4700 steps, level-1 scan period 8 ms; PLC warnings and alarms; up to 20 resident programmes with run-time selection; 45 instructions (10 basic, 35 functional); 36 inputs / 36 outputs. Tooling: tool length compensation and tool-nose radius compensation (type C). Accuracy compensation: pitch-error compensation with configurable point count, interval and origin; backlash compensation using fixed-frequency or ramp-type correction of axis reversal error. Programme editing: 56 MB memory holding up to 400 programmes; search, modify, delete, copy and paste; ISO code with statement-format macros; relative, absolute and polar programming; parameterised macro calls with four-level sub-programme nesting. Communication: RS232 bi-directional transfer of part programmes and parameters, plus PLC and system software upgrade over the serial port; USB flash-drive file operation, direct machining from USB, and USB-based software upgrade; serial DNC and USB on-line machining. Acceleration and deceleration: cutting feed and rapid traverse each offer pre-acceleration linear, pre-acceleration S-curve, post-acceleration linear and post-acceleration exponential; look-ahead over up to 15 NC blocks keeps small-segment interpolation smooth at speed, which suits part and mould machining; start speed, end speed and time constants are parameter-set. Manual and handwheel modes use post-acceleration control, and the handwheel can be set to stop immediately or complete the current block. Rapid positioning is selectable as linear or dogleg. Operation: Edit, Auto, MDI, Machine Zero Return, Handwheel/Single Step, Manual and DNC modes; multi-level operation authority; alarm log. Display: 1000M uses a 7-inch widescreen LCD at 800 x 480; 2000M uses an 8-inch widescreen LCD at 800 x 600. Multi-language display including Chinese and English, 2D tool-path graphics and a real-time clock are standard.

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Key Features

  • Machining-centre control supporting milling and multi-axis simultaneous interpolation
  • Macro programmes, fixed cycles and full tool management
  • Tool length and nose-radius compensation, work offsets and coordinate system management
  • Look-ahead over 15 NC blocks keeps small-segment tool paths smooth at high feed rates
  • User-programmable PLC with ladder monitoring, signal tracing and run-time programme selection
  • Noise-immune hardware design rated for continuous duty in industrial environments
  • Fits both vertical and horizontal machining centres as well as retrofit projects

Typical Applications

  • Vertical and horizontal machining centres
  • Mould, die and fixture manufacturing
  • Batch milling, drilling and tapping of production parts
  • General machinery and automotive component machining
  • Retrofit of conventional knee mills and drill-mills to CNC

Selection & Setup Notes

The 1000M / 2000M targets machining centres and milling applications. For cutting tables, choose the MNC-LB laser cutting CNC instead. A full comparison of every controller in this range is given under CNC Cutting Controllers. Tell us the axis count, spindle interface and I/O count of your machine and we will confirm the matching model and cable set.

Standards & Further Reading

External reference: ISO 9013 — Thermal cutting classification — ISO 9013 defines the quality classes for thermal cut surfaces (perpendicularity, bevel, dross).

Frequently Asked Questions

How many interpolated axes?

It depends on model and configuration — send us the machine specification for confirmation.

Can it retrofit an older machine?

Yes, but assess mechanical accuracy and guideway condition first; a badly worn machine gains little from new electronics.

How does tool management work?

Configure tool compensation and tool-life management; combined with canned cycles it cuts programming and setting time substantially.

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